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Concrete Evaporation Rate Calculator

Surface drying rate from the Menzel equation — the basis of the ACI 305R nomograph — with the plastic-shrinkage risk bands. Enter concrete temperature, air temperature, humidity and wind speed.

Evaporation rate — sun radiating toward a water surface with evaporation arrows and a wind arrow

As felt at the slab surface, not at the site gate.

ACI 305R risk bands

Below 0.5 kg/m²/hNormal
0.5 – 1.0 kg/m²/hPrecautions
Above 1.0 kg/m²/hCracking likely

Evaporation rate

kg/m²/h

How this is calculated

The Menzel (1954) equation, in the metric restatement published by P. Uno (1998), is the arithmetic behind the ACI 305R / ACI 308 nomograph: E = 5.275×10⁻⁶ × [(Tₜ + 17.8)2.5 − RH·(Tₖ + 17.8)2.5] × (v + 4.02), with temperatures in °C, wind v in km/h, and E in kg/m²/h. Concrete temperature and wind dominate the result; air temperature and humidity matter less.

The risk bands come from ACI 305R. Two honest caveats travel with them: the nomograph family tends to overestimate above ~0.5 kg/m²/h (FHWA HRT-05-038: about 50% at 1.8), and low-bleed mixes — low w/c, silica fume, paving concrete — can crack at rates well below 1.0. Read the number as a screening trigger, then judge the mix.

Worked example

Given: afternoon slab pour — concrete 35°C, air 35°C, humidity 20%, wind 25 km/h.

E = 5.275×10⁻⁶ × [(52.8)2.5 − 0.20×(52.8)2.5] × (25 + 4.02)

= 5.275×10⁻⁶ × 16,200 × 29.02 ≈ 2.5 kg/m²/h — well above 1.0. Reschedule to night, break the wind, and have fog nozzles and evaporation retarder on the deck before the first truck.

FAQ

What is plastic shrinkage cracking?

Cracks that form in the first hours, before the concrete gains strength, when the surface loses water faster than bleed water rises to replace it. The surface mortar shrinks while the interior does not, and the restrained skin tears into the classic map or parallel cracks. Wind, heat and low humidity are the drivers.

Why is 1.0 kg/m²/h the danger threshold?

ACI 305R guidance, built on Menzel’s work: below about 0.5 kg/m²/h evaporation rarely outpaces bleeding; between 0.5 and 1.0 precautions are warranted; above 1.0 the loss typically exceeds bleed supply and cracking is likely without protection. It is a screening threshold, not a sharp line.

My reading is 1.5 — is that exact?

Treat it as a strong warning, not a precise value. FHWA notes the nomograph and its formulas tend to overestimate above roughly 0.5 kg/m²/h — by about 50% around 1.8 — and are less reliable in very light winds. Low-bleed mixes (low w/c, silica fume) can crack well below 1.0, so judge the mix, not just the number.

What actually brings the rate down?

Reduce the drivers or supply water: fog misting and monomolecular evaporation retarders, windbreaks and shade, placing in the cooler hours, damping the subgrade and forms, misting aggregates, chilled mixing water, and starting curing immediately after finishing — never wait for bleed water to disappear before finishing flatwork.

§ 99

Calculator companions

Often used together with this calculator — pick the next step in your design or QA loop.

Visualisation

Indicative tool — not a substitute for engineering judgement. Results are computed from formulae and reference values cited to Indian Standards and other published codes as named on this page, using nominal default assumptions; clause and table references are given in good faith for study and preliminary checks. Always verify the current edition and amendments of any cited standard in the BIS catalogue before relying on it. Final mix proportions, structural checks and construction decisions must be confirmed by a qualified engineer against the project design brief, drawings and site conditions. ConcreteInfo accepts no liability for design, procurement or construction decisions taken on the basis of these tools. Code references & rights: ACI references are copyrighted by the American Concrete Institute — official documents at concrete.org. Shared in good faith as technical reference for the civil engineering fraternity — always verify against the official publication.

Deep dive: read the full significance guide — the code clauses, assumptions and site meaning behind these numbers.

§ 99

Calculator companions

Often used together with this calculator — pick the next step in your design or QA loop.